Automated Three-Tank Electrolytic Cleaning Machine The Automated Three-Tank Electrolytic Cleaning Machine is an advanced industrial system designed for precision cleaning, degreasing, and surface treatment of metal parts. It utilizes electrolytic technology combined with automated processes to ensure high efficiency, consistency, and environmental compliance. This machine is widely used in industries such as automotive, aerospace, electronics, and precision engineering, where thorough surface preparation is critical. System Overview The machine consists of three main tanks, each serving a specific function: 1. Pre-Cleaning Tank (Alkaline Cleaning) - The first tank employs an alkaline solution to remove heavy oils, grease, and contaminants from the workpiece. - Electrolysis enhances cleaning by generating gas bubbles that lift and dislodge particles. - Automated agitation or ultrasonic assistance may be integrated for better results. 2. Electrolytic Degreasing Tank - The second tank uses an electrolytic process (anodic or cathodic) to eliminate stubborn residues. - A DC current is applied, causing oxidation or reduction reactions that break down organic contaminants. - Adjustable voltage and current settings allow optimization for different materials (e.g., steel, aluminum, copper). 3. Rinsing Tank (Deionized Water) - The final tank ensures complete removal of chemical residues using high-purity water. - Optional features include overflow rinsing, spray rinsing, or cascading water systems for maximum cleanliness. - Conductivity monitoring ensures water quality is maintained. Automation & Control - Programmable Logic Controller (PLC): Manages the entire process, including immersion time, temperature, and current settings. - Robotic Handling: An automated hoist or conveyor system transfers parts between tanks, minimizing manual intervention. - Touchscreen HMI: Provides real-time monitoring, process adjustments, and fault diagnostics. - Safety Features: Includes overcurrent protection, emergency stops, and fume extraction systems. Advantages - High Efficiency: Reduces cleaning time compared to manual or chemical-only methods. - Consistent Quality: Automation ensures uniform results for every batch. - Eco-Friendly: Minimizes chemical waste and water consumption through closed-loop systems. - Versatility: Adaptable to various metals and part geometries. Applications - Metal Fabrication: Prepares surfaces for plating, painting, or welding. - Electronics: Cleans connectors, contacts, and precision components. - Medical Devices: Ensures sterile, contaminant-free surfaces. In summary, the Automated Three-Tank Electrolytic Cleaning Machine is a robust, intelligent solution for industrial cleaning, combining electrolysis, automation, and environmental responsibility to deliver superior surface treatment.