Automated Two-Cell Electrolytic Mold Cleaning Machine The Automated Two-Cell Electrolytic Mold Cleaning Machine is an advanced industrial solution designed to efficiently remove contaminants, oxides, and residues from metal molds and tooling surfaces. Utilizing a dual-chamber electrolytic cleaning process, this system ensures thorough, uniform cleaning while minimizing manual intervention, making it ideal for high-precision manufacturing environments. Key Features & Working Principle The machine consists of two separate electrolytic cells—anodic and cathodic—each serving a distinct function in the cleaning cycle. The anodic cell applies a controlled electrical current to oxidize and dissolve organic and inorganic deposits, while the cathodic cell uses reverse polarity to remove rust and scale through hydrogen evolution. This dual-action approach ensures comprehensive cleaning without damaging the mold's structural integrity. 1. Automated Operation – Equipped with programmable controls, the system automates immersion, cleaning duration, and polarity reversal, reducing labor requirements. 2. Precision Cleaning – Adjustable voltage, current, and electrolyte composition allow customization for different mold materials (steel, aluminum, copper alloys, etc.). 3. Eco-Friendly Process – Unlike chemical or abrasive methods, electrolytic cleaning minimizes waste, using non-toxic electrolytes that can often be recycled. 4. Corrosion Prevention – Post-cleaning passivation treatments can be integrated to enhance mold longevity. Applications This machine is widely used in industries requiring high-precision mold maintenance, such as: - Plastic Injection Molding – Removes polymer residues and carbon buildup. - Die-Casting – Cleans aluminum/ zinc alloy adherence. - Stamping & Forging – Eliminates lubricant residues and oxide layers. Advantages Over Traditional Methods - Non-abrasive: Preserves critical mold tolerances. - Energy-Efficient: Lower power consumption compared to ultrasonic or laser cleaning. - Scalable: Suitable for small inserts or large dies. By combining automation with electrolytic technology, this system delivers consistent, repeatable cleaning results, extending mold life and reducing downtime in production cycles.